CHONGQING 4000L/H Double Stage Vacuum Oil Purifier for Transformer Maintenance

Product Description

CHONGQING 4000L/H Double Stage Vacuum Oil Purifier for Transformer Maintenance



1. Why is it necessary to use a Double Stage Vacuum Oil Purifier?


Transformers are the "heart" of the power system, and transformer oil is the "lifeblood" for the efficient and safe operation of this heart. It undertakes multiple key missions such as insulation, heat dissipation, and arc extinguishing. However, during long-term operation, transformer oil is inevitably contaminated by moisture, gas, solid particle impurities, and aging products, leading to a decline in its performance and directly threatening the safe and stable operation and service life of the transformer. The double stage vacuum oil purifier is a professional tool to solve this core problem. It is a precision oil treatment system that can effectively improve the quality of transformer oil.


2. The core function of transformer oil filtration ------To improve the quality of transformer oil:


1) Remove impurities (solid particles), 

2) Remove moisture (trace moisture), 

3) Remove gases (such as acetylene and other faulty gases).


3. Technical Index of ZJA-4KY 4000L/H Double Stage Vacuum Oil Purifier


Flow Rate

4000L/H

 (If you need other flow rate,such as 1800L/H,2000L/H,3000L/H,5000L/H,6000L/H,9000L/H and so on,kindly let us know)

Working Pressure ≤0.5MPa
Ultimate vacuum ≤5Pa
Working Vacuity ≤80Pa
Working oil temperature 45-65℃(adjustable)
Power Supply As per customer's requirements
Heating Power 36KW
Total Power
50kW
Work noise ≤80dB(A)
Inlet/Outlet Diameter DN25


Oil Index after purified:


Breakdown Voltage ≥70KV (Spherical electrodes)
Water Content ≤5PPM
Remaining gas content ≤0.5%
Filtering Accuracy ≤3μm


4. Core Technologies and Functions of Double Stage Vacuum Oil Purifier:


Efficient vacuum dehydration and degassing: Under vacuum and moderate heating conditions, the principle of pressure difference is used to deeply remove trace amounts of water and various gases (including air and fault characteristic gases) dissolved in oil.

Precision multi-stage filtration: using progressive filter elements (primary filter and fine filter), effectively intercepting mechanical impurities, fibers, carbon particles, and sludge of different particle sizes.

Coalescence separation (for free water): For oils with high water content, coalescence technology is used to aggregate small water droplets into large ones, and then free water is effectively removed through gravity or separation technology.

Intelligent control system (optional): equipped with PLC or microcomputer control, real-time monitoring of key parameters (vacuum degree, temperature, pressure, water content, gas content, etc.), achieving automation, safe and reliable operation.

Adsorption purification (optional): Integrated with adsorbents such as silica gel, molecular sieve, or activated alumina filter bed/cartridge, selectively removing acidic substances, polar compounds, and deep residual moisture.


5. Main Applications:

1) Purification treatment before injecting new oil into the transformer.

2) Oil treatment during transformer installation, major repairs, or oil changes.

3) Regular maintenance filtration of transformer oil during operation (offline).

4) Regeneration treatment of insulation oil after transformer faults (such as moisture, internal discharge, overheating).

5) Insulation oil treatment for oil filled electrical equipment such as transformers, bushings, and oil switches.

 

6.  Projects


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Contact us


Contact Person: Christine Gou

Whatsapp/Wechat: +86 15123029885

Mobile: +86 15123029885

E-mail: gold05@hy-industry.com


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